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WE OFFER
PRODUCTION METHODS
Additive Manufacturing/
3D Printing
For highest geometric flexibility, small to medium production quantities and a wide range of materials. Find more details here.
CNC
For highest requirements to manufacturing precision, good production economics and a big range of materials to choose from. Find more details here.
CFRP
Carbon fibre reinforced plastics
When lightweight in combination with high mechanical strength is the highest priority. It also offers high geometric flexibility. Find more details here.
CASTING
Proven and preferable when it comes to achieving best production economics for very high production quantities, for both iron and aluminium alloys. Find more details here.
Additive Manufacturing /
3D Printing
WHY AM?
In todays high-tech industries the optimization of products regarding their mechanical, thermal and/or fluid dynamical behaviour leads to highly complex geometries. In most cases those geometries cannot be manufactured by conventional production methods like casting or CNC machining in terms of technical restrictions or economical reasons.
Here additive manufacturing comes into play. Fast, flexible and especially for small production quantities preferable to casting and CNC with respect to production economics.
What does NUVAYA offer?
Currently we offer the manufacturing of products using the following 3 AM methods:
- WAAM (Wire Arc Additive Manufacturing) for medium to large geometries (>300x300x300 mm). A broad range of metal alloys can be offered:
- Steel (e.g. SS 304, 308LSi, 316L)
- Titanium (Ti6Al4V)
- Aluminium (Al 4043, AI 5356)
- Copper (CuSn6P, CuSi3Mn1)
- Inconel (718, 625)
- SLM / DLMS (Selective Metal Melting / Direct Laser Metal Sintering) for small to medium sized structures (<300x300x300 mm). The following metals can be offered:
- Steel (e.g. SS 304, 308LSi, 316L)
- Aluminium (e.g. Alsi10mg)
- Titanium (Ti6Al4V)
- Inconel (718, 625)
- FDM (Fused Deposition Modeling) for the production of small to medium sized polymers based parts. The following materials can be offerd:
- PA12, PA11, PA12GB, PP, TPU
CNC Machining
WHY CNC?
CNC (Computerized Numerical Control) machining belongs to the substractive manufacturing methods and is one of the most commonly used methods in the industry.
This method is especially used for metals with the highest requirement to tolerances. Depending on the complexity of the geometrie, this method can be used for small to medium production quantities.
WHAT does NUVAYA OFFER?
Modern CNC machines are available for the manufacturing of high quantity series or low quantity special parts at highest precision and therefor lowest geometric tolerances. Following materials can be used:
- Steel, aluminium, titanium, brass and PEEK (high performance plastics for high temperature high mechanical stress applications)
Carbon fibre reinforced plastics /
CFRP
WHY CFRP?
Leightweight, high mechanical as well as chemical resilience and excellent shaping possibilites. Those are the predominant characteristics of CFRP. Although, all of the above mentioned characteristics are important, in most cases CFRP is preferred due to its outstanding weight-to-(mechanical) strength ratio.
WHAT does NUVAYA offer?
Nuvaya offers CFRP parts in conjunction with the following CFRP manufacturing methods, in dependance to the requirements on the part:
- Prepreg compression moulding
- RTM (Resin Transfer Moulding)
- Autoclave (for highest mechanical demands)
casting
Iron- and Aluminium
WHY CASTING?
It is one of the oldest manufacturing methods for metal parts known to man.
It is therefore proven and versatile. Casting methods are characterized by high flexibility in shaping and a high ability to influence material properties (alloys).
With respect to production economics casting is the preferable manufacturing method for high to very high production quantities. This is well shown by the typical regressive cost behavior of the effective per piece price with increasing quantities produced.
WHAT DOES NUVAYA OFFER?
From classical cast iron to spheroidal graphite cast iron (ductile iron) for high temperature exposition applications to investment casting for high requirements on surface finishing and dimensional accuracy to aluminium die casting.
Depending on the customer demands Nuvaya supplies cast parts at best price-performance ratios.
Delivered By Experts
With experts in metallurgy, casting, Additive Manufacturing and CFRP we deliver advanced manufacturing services with quality and economic efficiency
NUVAYA BECAUSE
Industry Experience
10+ years in international high-tech industry
Speed
Agile structures for fast solutions
Economic Efficiency
Combining work efficiency best-cost solutions
24/7 Customer Support
Only one call away!