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CAE (Computer Aided Engineering)

Today the development of a technical or mechanical product can be conducted almost entirely in a digital environment using various computer software tools. These software tools are associated with the term Computer Aided Design or CAE.

In today's industries the virtualization of product development is no longer just a question of "can" but rather a "must", because: CAE saves not only precious time and money. It increases innovation by giving insight to physical phenomena which would otherwise be very difficult and expensive to access using experimental set-ups or in some cases just not possible.

Nuvaya supports companies with CAE conducting thermo-fluid simulations (CFD), structural analysis and simulation (FEM) and virtual 3D design (CAD). Furthermore, rapid prototyping using 3D printing (additive manufacturing), CNC machining or carbon reinforced plastics is also being offered to customers.

CAD

CFD:

Thermo-Fluid Simulations

Why CFD?

Be it air or other gases, water or other liquids: Many technical processes, machines or devices involve fluid-flow phenomena.
In this regards, parameters such as pressures, velocities, temperatures and compositions must be optimized, so that processes or products meet requirements related to thermal and/or fluid-mechanical behavior.
For detailed analysis or simulation of those thermo-fluid phenomena the CFD method is applied.

CFD @ NUVAYA

With experts in the fields of general fluid dynamics, thermodynamics, aerodynamics and gas dynamics, Nuvaya conducts development tasks using CFD:
  • Using state-of-the-art CFD software and HPC infrastructure 
  • Applying in-house multi-parameter, multi-objective optimization tool based on genetic algorithms 
  • No necessity for customers to own or provide computing infrastructure or software licenses
  • High efficiency work structure 

APPLICATIONS

  • Aerodynamics (compressible and incompressible)
  • Internal flows
  • Flows on non-newtonian fluids (e.g. blood)
  • Conjugate Heat Transfer (thermal coupling between solid body and flow)
  • Multi-phase und multi-species flows

Questions? Let's set-up a meeting to discuss how we can join forces to make great products! -> click here

FEM:

Structural Analysis

WHY FEM?

With computer software that utilizes the so-called finite element method (FEM), structural and mechanical behavior of parts, part assemblies or complete products can be evaluated. Mechanical failure or deformation can be simulated as well as stresses within joints and crack propagation in elements.

FEM @ NUVAYA

With experts in the field of structural mechanics Nuvaya supports customers by conducting structural analysis utilizing FEM software:
  • Using state-of-the-art FEM software and HPC infrastructure
  • Applying in-house multi-parameter, multi-objective optimization tool based on genetic algorithms
  • No necessity for customers to own or provide computing infrastructure or software licenses
  • High efficiency work structure 

APPLICATION

  • Proof of Strength according to AD2000, EN13445, ASME, FKM, EN1591-1
  • Weld Calculation according to EN13445, IIW, EC 3, ASME, Eurocode
  • Bolt Calculation according to EC 3
  • Calculation of Pressure Vessels and Piping
  • Structural and Topology Optimization
  • Operational Fatigue Analysis
  • Thermal Stress Analysis
  • Crash Simulations
  • Dynamic Analysis of Components
  • Evaluation of Connecting Elements 

Questions? Let's set-up a meeting to discuss how we can join forces to make great products! -> click here

CAD: COMPUTER

AIDED DESIGN

WHY CAD?

Probably the oldest CAE utilization, which was applied on the large scale within the industry, CAD or computer aided design. It encompasses both the 2D and 3D based digital design method using respective CAD software. While early-days software featured rigid/static parts design only, todays state-of-the-art CAD software feature kinematic representations of complex assemblies as well as some basic structural analysis computation using basic FEM.

Like all CAE utilizations, CAD saves valuable time and money in the product development. Furthermore, it provides important information such as weight, moments of inertia and center of gravity for parts or assemblies still before any physical part is manufactured. This gives the engineers a huge freedom within the design and development process.

Models that are designed using CAD, can be transfered to CFD and FEM software to model and compute valuable insights to the behavior of the part. Likewise, CAD data can easily be used in conjunction with CNC machining or additive manufacturing (3D printing) to produce prototypes in a cost effective manner.
Questions? Let's set-up a meeting to discuss how we can join forces to make great products! -> click here

Rapid Protoyping

WHY RP?

As the name already suggests, rapid prototyping (RP) is about transferring a digitally designed part (CAD) as fast as into the real-world.

In most cases RP is related to utilizing additive manufacturing (AM) or as commonly referred to as 3D printing. There are many different AM manufacturing technologies currently used for prototyping or even production parts. For RP applications powder bed fusion (metals) and material extrusion methods such as FDM (polymers) are commonly used.

CNC machining is also a method of choice when it comes to rapid prototyping. Similarly to 3D printing CNC uses data from the CAD process, which allows for a fast transfer to a physical model. In some cases even manufacturing carbon reinforced plastics (CFRP) can be considered a method of RP. This is the case, if for example the mould used for the lamination process is manufactured using CNC or 3D printing.

In the field of AM or 3D printing based rapid prototyping Nuvaya offers the methods LPBF (metal powder based printing) and WAAM (direct metal deposition by wire arc) for metals and FDM for polymers.

Questions? Let's set-up a meeting to discuss how we can join forces to make great products! -> click here

NUVAYA BECAUSE

Industry Experience

10+ years in international high-tech industry

Speed

Agile structures for fast solutions

Economic Efficiency

Combining work efficiency best-cost solutions

24/7 Customer Support

Only one call away!

The Art Of Engineering

The art of engineering rethought. Using state-of-the-art methods for optimizing technical products on the basis of digital tools (CAE) and their application for the bigger picture. Nuvaya is your technology partner in the virtual product development and the challenges of tomorrow.

NUVAYA BECAUSE

Industry Experience

10+ years in international high-tech industry

Speed

Agile structures for fast solutions

Economic Efficiency

Combining work efficiency best-cost solutions

24/7 Customer Support

Only one call away!